HV Connector for Electric, Hybrid, and Fuel Cell Vehicles
The HVR®280 connector is geared towards critical applications within electric and hybrid vehicles, including:
Battery packs,
Electric inverters,
Power distribution units (PDUs),
Electric propulsion systems
. The solution is compatible with hybrid electric vehicles (HEVs), plug-in hybrid electric vehicles (PHEVs), battery electric vehicles (BEVs), and fuel cell electric vehicles (FCEVs).
Optimized Design for Automated Manufacturing:
The development of the HVR®280 has focused on reducing system complexity and improving manufacturing efficiency for OEMs and automotive wiring harness manufacturers.
The reduced number of components facilitates:
Faster assembly,
greater process reliability,
simplified integration into automated lines, and
reduced production costs
. Furthermore, the design supports cable cross-sections of 35 mm², 50 mm², and 70 mm², in both copper and aluminum, offering great flexibility for high-power applications.
Enhanced Flexibility and Integration in Electric Mobility Systems:
Straight and right-angle connectors can use the same header, allowing for more flexible integration and optimizing:
Installation space,
system weight,
and material consumption.
The series also incorporates a lever-locking mechanism and CPA (Central Protection Appliance) that ensures secure connections in demanding environments. Optionally, it can integrate HVIL (High Voltage Interlock) technology to further enhance electrical safety.
In addition, the HVR®280 complies with RoHS regulations and is manufactured under the "local for local" principle, fostering more efficient regional supply chains.
High performance for next-generation EV platforms.
With a capacity of up to 1200 V DC and 310 A, the HVR®280 high-voltage connector is ready for future generations of electric vehicles and advanced power architectures.
The system also withstands current peaks of up to 653 A for 100 seconds, delivering high performance even in high-power applications.
In terms of robustness and reliability, the series meets:
Vibration class V2 according to DIN/TS 70214:2025-11 PG 17;
Thermal profile DIN EN IEC 60068-2-14 (VDE 0468-2-14).
These certifications guarantee reliable operation in harsh environments, including industrial applications, mobile systems, and industrial robotics.
HVR®280 Series: Modular solutions for e-mobility
The HVR®280 range includes:
Straight connectors
Right-angle connectors
Compatible head variants
Optional busbar pass-through designs
All versions are designed for automated manufacturing processes and are fully compatible with each other, facilitating integration into electric mobility platforms and demanding industrial systems.
